The current market situation is changing. If all walks of life want to be neutral and stable in the fierce competition, they often need to have the ability of foresight and create better products. However, as important as developing products, the quality of products needs to be guaranteed. Manufacturers must ensure that the components are consistent with the original design intention of high-quality standards to avoid safety problems. The product development process can be divided into three steps: design, manufacturing and final quality control. The advantages of 3D laser scanning can also be introduced from these three aspects.
Benefits Of 3D Laser Scanning For Product Development
For the development of a new product, it starts with design. First draw a sketch, make a physical model, and create the first CAD model to establish the first prototype. When the parts enter the production stage, they need to make molds and maintain them to ensure the long-term stability of quality. Manufacturing is closely related to quality control. During the first product inspection, the manufacturer needs to test the first part for many times to verify whether it matches the original 3D model. If not, find out the root cause and return to the design or manufacturing stage. The whole process is closely related to the parts market manufacturers in any industry. If you work in the parts market industry and need to replace or customize components for existing products, you need to use reverse engineering. It can help you obtain dimensions from the original product to ensure that the new parts fit perfectly.
1. Product Design
In the stage of product development, designers usually need to create or reconstruct complex shapes in CAD software. The method of trial and error is usually adopted. If there is no good method, it may cause a large number of iterations and delay the time to market. Another difficulty is to create your design from scratch into CAD software. This is not easy, because manual and digital shaping are two completely different feelings. Therefore, the prototype may be very different from your original idea. With a handheld 3D scanner, you can actually design a physical prototype, scan it in 3D, and export the mesh to CAD, so as to optimize the design.
2. Product Production
In the production process, finding the root cause as soon as possible is very important to avoid the bottleneck in the production stage of product life cycle management. You need to know whether the problem lies in the design or mold, so as to accurately find the wrong place. 3D scanning allows you to measure molds and parts and detect them quickly, so as to identify and solve defects and restore the situation. Not only can you get dimensions more easily, but you can better understand the whole product with only one scan. Mold maintenance is critical, and portable 3D scanning is a fast and reliable way to inspect molds at any stage of their life cycle.
3. Quality Control
When the final stage of quality control is reached, the process must be very reliable and fast. With a portable 3D laser scanner, any controller can collect the dimensions of complex shapes and detect them by comparing the scanned data with the reference 3D model. According to the accurate results obtained, it can immediately determine whether the components are qualified.
Ipqcco is one of the China top enterprises committed to 3D laser scanning services at affordable price. Our laser scanners can work remotely at your facility and measure the required data with great accuracy and excellent detail in a fraction of time, then the 3D modeling experts can develop a precise 3D model based on the point cloud data formed from 3D scanning. Choose our 3D laser scanning service to meet critical deadlines and improve your project productivity!